Which Technologies Are Used to Manufacture Fly Ash Bricks?

What Are the Technologies to Manufacture Fly Ash Bricks?

Together with the specified development and research, you will find two technologies to fabricate fly ash bricks. These are commonly used to make bricks, blocks, pavers and all related products.

Fly Ash Bricks Manufacturing Technologies 

Hydraulic System

The first one is the hydraulic system. The bricks are produced using a hydraulic cylinder and the raw material is compressed in a steel mold. This is acceptable for raw material using high powder content. This is the reason why it is also known as the powder compacting technology. With this technology, we usually do not use raw material with a size of more than -5 mm.

This is fantastic for producing fly ash bricks which makes manufacturing potential with a little budget too. In Q Green Techcon Pvt. Ltdwe creates hydraulic fly ash brick making machine launching from Rs. 13 lakhs. Looking at the labor issues, we have introduced automation in these hydraulic fly ash brick making machines where the labor will be limited to 5-6 in number. Not just that, we're also supplying a batching plant at the machines, even if the consumer would like to create 15000 bricks of fly ash or longer completely.

In addition, we possess QGH 17, using the creation of 10,000 fly ash bricks per 8 hours also can be accessible at Rs. 18.5 lakh. This machine is very popular as it suits the market very well. We also have QGH 25, which has been incorporated with certain automation, subject to the labor issues in the country. As an instance, we've integrated mixer automation (water automation and gate opening automation). Apart from this, we have many other fly ash brick making machines the details of which will be available on request.

Vibration Technology

The second technology that can be used in the production of fly ash bricks is vibration technology. This can make concrete products but we have further devised it with greater and better innovations. We've guaranteed that the exact same machine may create concrete products such as paver, hollow and blocks cubes and can also allow you to create bricks, without utilizing fly ash.

Many machines have a timer-based vibration, which leads to settling of the larger particles in the bottom. In Q-Green, we use variable vibration that prevents this and hence makes stronger bricks that are of superior quality. Further, in a Vibro machine, the number of bricks that can be produced is large. Every brick is vibrated with the exact same intensity and is suitable for concrete. As it's big board, it's likely to visit full automation reducing the requirement and need of labor at the brick manufacturing process. For example, when one needs to work on a 50000 project, it requires 20-22 bricks per stroke.

This is not possible in a hydraulic machine nor is it economically viable in the same. Hence, in a vibration technology machine, the production is more and it has an edge as far as the economic viability of the introduction of a handling system is concerned. We do provide vibro machines as well. We have established a venture with REIT, a pioneer in this technology based in China. They have patents of various technologies making us the best in the market. We have started the production of these in India, too.

Q-Green Techcon Pvt. Ltd does provide both variants of fly ash bricks making machines and has a range that is suitable for all product budgets and ranges. We have seen an overwhelming response in India and hope to innovate and build as we move forward. We are the leading fly ash brick machine manufacturers in India.

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